Mechanical Systems Engineering

for Aerospace & Advanced Hardware

Skipper Mahn, PE

I work with aerospace startups and advanced hardware teams to design and deliver complex mechanical systems under real program constraints.
Taking high reliability structures, mechanisms, and system-level integration from early concept through production.
Experience at

Northrop Grumman • Shield AI • Redwire Space

Aerospace Systems
Mechanism Design
Product Development
Skip Mahn Headshot
Independent consulting for aerospace startups and advanced hardware teams.
Schedule a consultation

Currently supporting active programs, but available to connect and evaluate fit for upcoming work.

Deep Space 1 Satellite
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What I do

Design Under Program Constraints

Support rapid development of mechanical systems where schedule, performance, and manufacturability must align.

  • Concept development and trade studies
  • Mechanism and structural design
  • Design for manufacturability and assembly

Independent Design Review

Provide objective, system-aware design assessment to identify risks before they impact schedule or hardware.

  • Cross-discipline issue identification (thermal, structural, manufacturing)
  • Tolerance and interface risk review
  • Failure mode awareness and mitigation

Bring Designs to Production

Bridge the gap between engineering intent and buildable hardware.

  • Drawing packages and release readiness
  • Tolerance analysis and stack-ups
  • Supplier and manufacturing support

How I work

I integrate quickly with internal teams and operate at the level required - whether contributing to early design, supporting detailed development, or helping drive hardware to production.
  • Comfortable working across disciplines
  • Focused on practical, buildable solutions
  • Aligned with program timelines and constraints

If you're working through a challenging mechanical problem or need additional support on a critical path, click below to get in touch.